| |
An easy-to-operate Air leak tester
with enhanced features
and high cost performance. |
|
| Compensation for environmental changes |
Master-Preset Compensation feature compensates for drifts in data due to changes in environmental conditionsand to provide better detection accuracy and faster testing.
The compensation value can be manually entered as well. |
Cosmo has the most diverse Differential Pressure Sensor (DPS) on the market today.
The DPS handles pressures from a full vacuum to 1.5 MPa. |
| Durable differential pressure sensor |
| Cosmo's highly durable large flow air-operated valve allows of stable measurement for various products. |
| Eliminating false rejection |
| Noise Reduction feature eliminates false rejects due to inevitable test noise or interference, and saves valuable production time by eliminating the need for complete re-testing. |
| The display unit can be selected from a pressure unit, Pa or a volumetric flow rate, mL/min. |
| Reliable pneumatic circuit |
The Intelligent I penumatic circuit conducts a sensor performance check and a functional valve check at the end of each test cycle to ensure test reliability.
At the same time, it conducts air-operated valve performance-check and self cleaning of the circuit by air-blow to assure the reliability of the test. |
| Upper and lower limits for test pressure can be set. |
| Simple and easy maintenance |
Calibration ports are easily accessible on the front panel for quick sensitivity check and comprehensive sensor verification.
You can conduct a periodic calibration of the differential pressure sensor by connecting a Leak Master to the port. |
 |
| Test method |
Differential pressure decay |
Differential
pressure |
Minimum reading |
1 Pa |
| Reading accuracy |
±5 % of R.D. ±1 Pa |
| Display range |
Standard: ±999 Pa |
| Allwoable pressure |
5Mpa |
| Leak rate display range |
0.00 to ±999 mL/min (floating point) |
Leak limit setting range
HI (Work) and LO (Master) |
Pressure Unit: 0 to ±999 Pa |
| Number of channels |
16 (CH# 0 to F) |
| Timer |
Setting range |
0 to 999.8 s (infinite 999.9 s) |
| Resolution |
0.1 s |
| Power source |
100 to 240 VAC ±10 %, 50/60 Hz
Isolation: 1000 VAC 1min, 500 VDC 50 MΩ |
| Test pressure source |
Clean air sufficiently higher than the test pressure |
| Pilot pressure source |
Clean air regulated from 400 to 700 kPa |
| Connectio ports |
Rc1/4 (Pressure source, Work and Master ports)
Rc1/8 (Pilot pressure port) |
| Control I/O port |
Open collector outputs |
| Serial communication port |
RS-232C (can be switched to printer format) |
| Analog output |
0 to ±1 VDC (DPS raw output) |
| Ambient temperature |
Operating temp: 5 to 40 °C, Storage temp: -10 to 60 °C |
| Ambient humidity |
80 %RH or less, no dew condensation |
| Weight |
Approx. 13 kg |
Standard components
(rear panel) |
Test pressure regulator,
Oil mist separator (excluding vacuum pressure models),
Air filter for pilot pressure, Interface connectors |
Standard accessories and
documents |
Power cord (125 VAC, 3 m), Quick mounting brackets,
Inspection record and Operation manual |
| Optional accessoriess |
External exhaust valve, Leak Master, Fitting for CAL port, Master Chamber,
Power cord (5m), Power cord (240 VAC, 2m) and
Mounting brackets with 8 screws (M4) |
LS - 1862 - 1 - 2- 3
| 1 |
Pneumatic circuit |
A |
Intelligent I Pneumatic Circuit |
| A01 |
Recommended for parts whose internal volume is 50 mL or smaller and leak rate limits are particularly small. |
| C |
External pressure |
| 2 |
Low |
L |
Up to 90 kPa |
| Medium |
M |
Up to 700 kPa |
| High |
H15 |
Up to 1.5 MPa |
| Vacuum |
V |
Down to -100 kPa |
| 3 |
Option |
D4 |
±10 kPa (option) |
| E |
Without regulator and oil mist separator |
| N4 |
Clamp signal (24 VDC)
Signal to drive air cylinder for clamp fixture |
|
| Front panel |
|
|
|
| 1. |
Leak rate indicator |
| 2. |
Lower NG indicator (LO) |
| 3. |
Higher NG indicator (HI) |
| 4. |
Channel number indicator |
| 5. |
Stage indication lamp lamp |
| 6. |
Keyboard unlock LED lamp |
| 7. |
Compensation LED lamp |
| 8. |
Automatic LED lamp |
| 9. |
Judgement lamp |
| 10. |
Keyboard |
| 11. |
Pressure gauge |
| 12. |
Leak Calibration port |
| 13. |
Quick mounting bracket |
|
| Rear panel |
|
|
|
| 1. |
Power inlet |
| 2. |
Fuse box |
| 3. |
Frame ground |
| 4. |
Power switch |
| 5. |
Test pressure inlet |
| 6. |
Pilot pressure inlet |
| 7. |
Test pressure regulator |
| 8. |
Oilmist separator |
| 9. |
Oilmist separator |
| 10. |
?RControl I/O port (open collector output) |
| 11. |
Serial communication port / Printer port |
| 12. |
Differential pressure sensor raw output |
| 13. |
WORK-side stop valve |
| 14. |
MASTER-side stop valve |
| 15. |
Exhaust port |
| 16. |
Quick mountain bracket |
|
| External exhaust valve, G3-M |
External Exhaust Valve, G3-M, is used to protect the pressure transducer from being contaminated with oil, water and/or shaves inside the products to be tested.
Compatible for Low, Medium low and Medium pressure.
(Valve for High pressure is available by a special order)
Pilot pressure outlet for the G3-M is equipped to LS-1842 except for high pressure, extremely high pressure and vacuum. |
| Master chamber (standard) |
Differential pressure decay leak tester requires a non-leaking reference volume called master. Ideally, the master should be identical to the part to be tested, but it is not easy to prepare.
The master chamber replaces the master. It is convenient when identical master canOt be prepared, several products are tested on a product line or the tested product has possible deformation. |
| Model |
|
MC-B series
(100B, 500B, 1000B, 2000B, 5000B) |
Model number varies depending on the internal volume.
Consult your local Cosmo's agent about the appropriate model for your application. |
|
| Master chamber for master-preset |
| MC-F02A is a Master Chamber that is designed to be used with Mastering compensation feature. |
| Model |
|
| MC-F02A-200C |
Internal volume (Void volume): 120 mL / External dimension: Φ69 × 156 |
|
- Leak Master: LM-1B
- Leak Calibrator: LC-12, LC-22, LC-42
- Quick Leak Calibrator, QLC series
- Remote Control Box
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